The customer was struggling with a locally produced D2 solution used as an insert in a stamping application. It failed after only about 2,000 parts, resulting in high costs and recurring production interruptions. The objective was clear: to reach 100,000 parts per tool. After technical consultation, the customer upgraded to Uddeholm Caldie® in combination with eifeler Duplex-VARIANTIC® – a change that delivered immediate results.
Tool life increased significantly, and production became stable, predictable, and far more cost efficient – a clear improvement in the customer’s total tooling economy. Extended tool life delivered clear sustainability gains: fewer tool changes, reduced material consumption, and a more resource-efficient production process.
- Tool life increased 50 x – from 2,000 to 100,000 parts
- Stable, sustainable, and predictable production with significantly reduced total tooling cost
This example demonstrates how the right combination of material and coating can enhance performance, cost efficiency, and sustainability in demanding applications.
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